Reliability, Production & Operations Consulting
Professional consulting across reliability & maintenance, production optimization, operations excellence, process engineering & quality, operations leadership, and industrial analytics for manufacturing and heavy industry.
Consulting Services
Data-driven solutions for maintenance, reliability, and operational performance
Maintenance & Reliability Program Design
Comprehensive PM/PdM program development tailored for small and medium enterprises. CMMS implementation, work order optimization, and spare parts management.
KPI & Dashboard Development
Custom dashboards tracking MTBF, MTTR, OEE, and cost metrics using Power BI, Tableau, and Excel. Real-time visibility into your plant's performance.
Data Analytics & BI for Operations
Transform raw operational data into actionable insights using SQL, Python, and modern BI tools. Statistical analysis, trend detection, and predictive modeling.
Root Cause Analysis & Continuous Improvement
Systematic failure analysis methodologies including FMEA, Fishbone, 5-Why, and Pareto analysis. Drive sustainable improvements in reliability and quality.
Beyond Reliability
We now cover the full operations value chain — explore each practice area in detail.
Expertise That Drives Results
We're not a generic firm. We're specialists with real hands-on plant experience.
Reliability Specialists
Exclusive focus on industrial reliability and operational data analytics.
ROI-Focused
Every project is measured by tangible financial and operational results.
Bilingual EN/ES
Full service in English and Spanish for operations across the Americas.
Plant-Experienced Experts
19+ years on the plant floor, not just in theory. Solutions that work in the real world.
Success Cases
Real results in real plants
Automotive Plant — Monterrey, MX
OEE
OEE increased from 62% to 81% in 6 months
Real-time OEE dashboard in Power BI and RCA on the 5 critical assets.
Food Processing Plant — Texas, USA
Downtime
Unplanned downtime reduced by 45%
Predictive program with vibration and oil analysis. ROI achieved in 4 months.
Paper Mill — Veracruz, MX
Saved/yr
Maintenance cost reduced $380K/year
Strategy redesign using RCM. Eliminated 30% of reactive work orders.
How Much Is Your Current OEE Costing You?
Adjust your operation's parameters to estimate your annual savings opportunity.
OEE Savings Estimator
Estimate how much revenue you're leaving on the table with your current OEE.
OEE Gap Analysis
Current
Target
Improving 20 OEE points recovers ~800 productive hours/year.
Revenue Opportunity
$4.0M/yr
Maintenance Cost Reduction
$640K/yr
Total Annual Opportunity
$4.6M/yr
* Estimates are based on industry benchmarks. Actual results depend on plant specifics.
Frequently Asked Questions
Answers to the most common questions about our consulting services.
Request a Consultation
Share your operation's details so we can prepare a tailored proposal.